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Fan birds, the Raven

The raven and my fan bird making bench.

The raven – the first fan bird that I designed and made to represent a particular species of bird. All the birds I have made so far have been a stylized representation of a generic bird. I like ravens, very intelligent birds, like most of the crow family. A bird for this time of year with Halloween coming up soon. Made in the same way as any other fan birds, but with a bigger belly and a big beak, and then stained black.

It is very easy to get into a rut and just make what you usually make. Changing a design can result in failures and potentially wasted time, it is easier to make what you know.
This raven is hopefully just the start of many different bird designs.

As I said in my last post, I played around with some beech, and the wing tips had this lovely graceful curve. What I did not say was that I found another piece of beech at the Cranbourne Chase Wood Fair and tried to make another one with the same effect, as a public demonstration. Everything was going really well until I started the final thinning of the hinge, and the fanning out of the feathers. They started falling out, and by the time I had completed the interlocking of the feathers I only had half of them left. I gave the bird a small shake and the remaining interlocked feathers came loose. I was left holding a birds body, a complete failure and in front of 20 people as well.
As I explained to my audience it was not a total failure, such failures often hold a few lessons. The beech I used previously was green but had been cut down and left for some time. The beech I had used in my demonstration was very green and had been cut recently. The conclusion is that beech needs to mellow before making fan birds, just like hazel hurdle makers do with their hazel, they cut it in the winter and leave it for a least six weeks before using it, as it splits and works better after it has stood for a bit. I have also always found that beech does not split straight and tends to run off. I have never used that much beech in my career and I am not an expert on it like oak and ash. Is it me or is beech a bit of a sod to split straight?

I have stopped using a shaving horse on which to carve my birds and have made a dedicated bench. It is essentially a post vice that stands up on its own owing to the fact it was made from an ash tree trunk that split into 3 branches. I used a single vice screw and some 3 x 4 inch sections of dried oak beam I have lying about the workshop. All my tools are to hand, hanging off pegs or slotted into holes drilled into the bench.

Seen above is another use for this bench, and it is to make kuksas. I am using a French clog makers hook knife to cut out the inside of the bowl. The great thing is that I can walk all around the bench. I am sure I will find many other uses for this bench in time.

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Cranbourne Chase Woodfair

Cranbourne Chase Woodfair

The last Woodfair of the season, outside in October! I decided that I would not have the energy to put up my marquee and that if I did it would come home wet, and would have to be dried out. So I booked a space in the big marquee and did fan bird carving demonstrations.

This Wood fair had a competition with three winners in three classes and so I entered all three classes and I won “Best small Piece”, not jokes please. It is great to be recognised as one of the three of the best in the show. Below is the fan bird I entered, which is made of beech, an interesting wood as it curled a bit when I rived the wings, and as you can see it has made a lovely cup shape.

I met Owen Jones again, and at last managed to spend some quality time talking about fan birds and other stuff. He has been making small birds for some years now and said he must have made a couple of hundred. Owen make them with only a penknife and uses pine. I like them, they have a naive simplicity to them, and I like the shape of the body.

The birds are photographed on his oak swill baskets, so have a look at his web site

I am always interested in seeing other people’s fan birds, so send me photos if you have ever made any, or seen any made by other people.

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Westonbirt Festival of the Tree

Westonbirt Festival of the Tree is a show that I have been attending regularly for seven years. As with all the wood-fairs I attend, I love it. Wood-fairs just seem to be the most laid back and fun shows. This year was a very good one for me and I also had the best position next to the chainsaw carving arena, and the pitch position number A1.

One of the first people you saw as you came into the show was Dale with all his sculpture, benches and games for children. Note his gypsy flowers and shaving horse for making them. Over the years he has made many thousands of flowers. See a video I made of him working, here.

Mr Nick Gibbs, the esteemed editor of Living Woods magazine, has published a short article I sent in, on how to find the moisture content of wood without a moisture metre. I will be sending in more articles. He was at the Festival, and had two shaving horses that he let children have a go on, to introduce them into the joys of green woodwork. Nick was in the Classic Hand tools tent, an Aladin’s cave of very expensive tools. I met Phil who makes and sells wooden planes, I introduced myself to him after finding out through his blog, that he was at this show.

This image is of Geoff King’s stand Woodland Treasures. It is great to see someone making money from wooden jewellery and very fine pieces they are too, and a great tent.

Helen with her modified yurt, we met her at WOMAD and anyone involved with bushcraft may have seen her at the Wilderness gathering. If you want organic, bark-tanned sheep skin, she is the person to see.

I did not write down the details of this company in the picture below, but I was very taken with the timber framed tent. They do others which had all four sides enclosed with canvas walls. I would like to make my own timber framed tent, a really light-weight one, but has to be easy to put up and functional in every way. Maybe I will just dress my plastic and metal tent up instead.

Piers Roberts with wooden sunglasses he made himself. I just had to ask if I could take a photo. I have been wanting to make some for years now, just another thing on the list that I am yet to do. A few years ago I saw a couple of gentlemen walking around with turned wooden bowler type hats. These were turned very thin and since wood shrinks across the grain they went oval to fit the head, no photos of these I`m afraid

One of the second hand tool sellers was also sharpening the saws he was selling on this lovely old jig, that was used by leaning it up against his work bench. I like they way it locks the saw in place, the front rail next to the saw blade knocks in and out because it is sitting in a V wedge cut on the posts.

Three of the saws I bought. The frame saw is for ripping or sawing wood along the grain, the other two are cross cut saws. This winter I want to learn how to sharpen my own saws so that I will never have to buy a hard-point saw with plastic handles again, the ones that we are always throwing away.

More tools from France, have a look on the Bodgers forum for more info.

I have made a new bench for making fan-birds on, and it works very well, also great for wooden cups . It is made from a tripod of forked ash turned upside down. I had a large vice screw that was inserted through the log to make the vice. I have taken a liking to demonstrating making fan-birds whilst standing up, as I find it helps with interaction with my audience. The man watching me is Toni Ross who has posted many videos on Youtube under the pseudonym of bygonetoni. The sticks projecting from the bench are to hang all my tools from, so everything is to hand. I sold a fare few fan-birds and not just the cheaper £10 ones I do in my quick demonstrations.

This is my only photo of the chainsaw carvers work, taken whist we were packing up the stall.

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Croissant Neuf summer party, Usk, Wales

Croissant Neuf Summer Party; Usk, Wales

A family festival in a stunning place. Lucy and I decided to both do something for the festival in exchange for tickets, and I ran some workshops in knife work and green wood. We were part of a great circle of craftspeople. Dale in the gypsy wagon and tables benches, sculpture and toys and games for the people who like to play. Dave and Em running LED lightning workshops. Bob making windmills from recycled tin and brazing them together. Bart and Amanda: wooden didjeridoos made from tree branches, and even small trees. Amanda with willow baskets and even willow coffins. Golly, a potter with whom I had some great conservations about smelting ores traditionally, bronze age onwards.

This photo shows most of the site. Croissant Neuf is entirely powered by renewable energy and has a fantastic sound system in the big tent.

Bob sitting in his workshop, in the foreground Crissy testing out her second spoon, the first one she made was also with me, 10 years ago, at Campus. She even had it with her.

We had great fun at the festival and I learnt a bit more about LED lighting, and bought 3 bulbs from Dave to make up a lighting kit for the stall and van. Dave goes around the country running his workshops and educating people about how energy efficient 12 volt LED bulbs are. For £20 I got a 3-watt spot light made up of 3, 1 watt bulbs, This is my favourite as it is the most powerful and has a daylight to warm colour. I have also got a 2. something Watt 48 LED `daylight` and warm bulbs for £12 each. The warm one is to yellow and the daylight one is a touch on the blue side but very good for working with. This colour temperature has been a issue with LEDs, primary colours are not a problem but daylight to warm colours have been difficult for the manufactures to make. So I have 3 bright bulbs that use 8 watts, that is a very long battery life. I bought a very small rechargeable sealed lead acid battery for £12 with all lights going full time it lasts for over 10 hours. The battery is a 7amp hour all I need now is a solar panel.
If will all switched over to LED lighting we could decommission lots of power stations. LEDs are the way to go, as they are very long lasting, 30,000 hours is what is given on life expectancy.

On the way home we spent some hours in Usk mainly walking around the Rural Life museum. Not one of the best in the world, but we love exploring local history, and of course old tools like the sandstone sharpening stone below: was it self operated or were 2 people needed?

This exhibit showed me that I have been making my frame saws wrong. I will now be including a handle below the blade in future.

I love this apple masher for making cider; pour apples in, turn handle and out comes the pulp ready for the press. It just has wire banged into the wooden rollers to pulp the apples with.

I am a bit behind with my posts as Croissant Neuf happened a few weeks ago now, and I have just got back from the Westonbirt Festival of the Tree, more on this in a week or so.

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Shaving trees

I went down to St Ives for the weekend and came across a shop called The Spruce Tree in Fore Street. They had for sale of some lovely stuff from Cornwall and around the world. The one thing that did catch my interest were some small trees, made by Mathias Schelling from Germany.

I have seen trees like this in David and Sally Nye`s book More fan-carving with examples by Victor Hukka of Finland and some examples which have no name, but are made in Germany.
The tree on the left is made by shaving the wood with a drawknife or more likely, a straight chisel. I had a quick go at making one on Monday but dry willow is no good, or maybe it could be the tool or my technique. I am sure pine is the way to go with these trees. The tree on the left is done by turning on a lathe and not parting off the shavings. See this video by Stuart King for making them from hazel.

Some time ago I had a try at making a tree, by using nearly dry sycamore and a drawknife. It is going to take me some practise to perfect.

I have just got some bowl turning tools from Paul, and have sweated out a couple of small bowls of about 6 inch diameter. The one on the left is apple and is still green. The one on the right is oak and has been dried and oiled. My next task is to make a bowl-turning lathe as my pole-lathe is not sturdy enough and is designed only for spindle turning.
It is interesting being a complete beginner again and not knowing how to use the tools efficiently or even correctly. The biggest hurdle is being tense and not being able to relax, I hurt after turning a bowl, a proper lathe will help a bit with this as will lots of practise.

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WOMAD

WOMAD (World of Music and Dance) is a festival which I have sold my work at every year for 10 years now. This year was not one of the best for sales. The credit crunch and the rain did not help. I do not do much in the way of demonstrations at this show but I did make a few wooden flowers. I also made the smallest flowers ever out of the wood I use for the normal flowers stems.

The coin is a twenty pence piece which is 20mm or 3/4 of an inch diameter.

A large attraction at the festival is the Carter’s Fair, made up of traditional attractions some of which are steam powered. This is a huge fair and most of the vehicles are almost as old as the rides. It must make quite a convoy on the roads.

The steam boat ride, see the next photo for details.

Click on the image to enlarge

A Steam carousel, one amazing machine. I have a love/hate relationship to this ride and fairground, for one year when WOMAD was at the Reading site, which was a lot smaller than the current one at Malmesbury, the organisers put our stall 30 yards away from it. From 11am and for 13 hours continuously, this ride pumped out organ music at full volume. We had to shout when talking to our customers. No one would do anything about the noise and believe me, plenty of complaints were made. I now have an inkling of what it is like for a POW to be subjected to music and sound torture because it was hell on earth.
I think this structure is amazing, with its carvings, paintwork and mechanics. I am not sure but it could be the only one left in working order. The horse carvings, made from wood, are similar to rocking horses but the features are accentuated making the heads a bit scary when seen close up. As this is a big ride and often seen from further away details need to be bigger.

Swing boats or as these ones are called, Park boats, a simple but fun ride.

Whilst back at the stall, I met a man called Richard King who introduced himself to me. He is a thatcher now, but use to make a living from green wood work. We had some great conservations, an one interesting one about Aikido and movement in craft work. Many of us in green woodwork learn bad working practices as we are not taught by masters in an apprentice situation. Ergonomics are very important as well as how we stand and move, as I know it is all to easy to damage the body. Richard reckons that Aikido and other martial arts came from ordinary craft or working practices as he uses many movements in his work that are very similar to his martial art.
He also showed me how to make a willow binding, the same one used in binding willow bolts, I must apologies for the fact that the video is on its side. I recorded it on my little camera and forgot not to use it in portrait mode.

The willow knot

Above is Ian of Funky Monkey a member of the APT. I much admired his shelter.

Anthony Rogers was again at the show, he had 2 seats displayed in the arboretum, new work that I had not seen before. As you may know I love his work, which has life and very good form, I am impressed with his new technique of carving small motifs in his work, for example this detail on the back of this bench.

Click on image to view it larger

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Risk

This post is about extreme green woodwork. The wood was cut 3 weeks ago and came from the same log as the totem pole sculptures in the previous post. This green oak plank has been sitting outside in full sun and rain since then. The hole in the middle is a dead knot hole that has been rotting out in the tree. This is not the way to treat wood and it had hundreds of splits in it.

I have done a lot of sculptures similar to this, using the same technique, but always out of first grade well seasoned wood. I am cautious by nature and usually over engineer everything I make. Wood, being a natural material, is difficult to use, it splits, warps, rots, and behaves in all sorts of ways that can make life difficult for the craftsman or end user.

This technique uses an Arbotech which is a wood cutting disc that fits onto an angle grinder, it can cut a groove about 20mm deep by 8mm wide in one pass. It is an excellent tool for carving, but noisy, dusty and potentially very dangerous.

These sculptures have about half their original weight and mass of wood removed. Everything I do to the wood feels technically wrong, I am making the wood weaker, I am burning it with a propane roofers torch, and then some of them spend the rest of their lives in the garden.

The sculptures so far have been made from 40mm thick wood, this is because the depth of cut with the Arbotech is limited to about 15 -20mm. The tools also limit the type of line I can cut, tight circles are out. I often draw a few key shapes and lines on the wood, but the Arbotech is usually used freehand. It is easy to go off line, and cut wood that should be left, the tool throws up a lot of waste shavings so it can be difficult to see where I am cutting. The tool cuts very fast even at full cutting depth.
I like the quality of line and form that comes from working this way, there is a beauty that comes from repetitive work done fast and well, even if it is not perfect

The form and shape is not perfect, it wiggles about, it is organic and natural, if these where made perfect in every respect, for example cut with a CNC router they would have a very different feel. They would lose the energy and life they have when each one is hand crafted. I often repeat designs, but each one is very much an unique work, because I carve freehand.

I usually treat the sculpture with a preservative or finish of some kind, this is because I am attached to the need to sell work that lasts, to finish and make presentable.

I have always been fascinated with time and decay, often keeping flowers in a vase until all water has evaporated and the dead flowers dried out. Why can we only appreciate fresh flowers and why is decay always discarded? I have often found beauty in unusual places and things.
I have a wing sculpture which is a cock-up, and a tall thin monolith which I have not treated or even finished to my usual standard. These are in pride and place in our garden. The monolith is a perching place for anyone of the hooded crows that raid the bird table.
The sculptures are changing slowly over the years and will one day decay and fall to the ground. I like this process: art that returns to the ground, transient, and not possible to hoard as an investment. Art for the now.

I am presently looking for a gallery to represent me and these sculptures. I am also looking to make far larger work which I can only do to commission.

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Wood Sculptor: hand carved

Over the next couple of months I will be posting work that Lucy and I made a couple of years ago. These poems with photographs have only seen the light of day at The High Moorland Visitor Centre in Princetown, Dartmoor, at an exhibition of my woodwork and photography and Lucy`s poems.

To see a large version, just click on the image

Image and words copyright Sean Hellman and Lucy Lepchani

Just off to WOMUD, opps, sorry that should be WOMAD, lets hope they do not have to tow us onto the site again.

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Climbing sculptures for Holberton play area

Just over a month ago I had a phone call from Caroline at Eden Design wanting someone to make 4 totem poles for a play area. The time scale was tight, as 5 weeks is not really long to organise, carve and deliver everything. She had been let down by the person who was originally commissioned to make them. Two weeks later I had managed to get Anton to saw up a very large, short green oak stick into 3 very big beams and I also bought a stick that had been cut in half length wise. It took 2 journeys to get them back to the workshop. Lifting the ends of the beams onto 1 inch dowel, I managed to pull them out of the van with one end onto the ground. To get them fully out I had to drive the van off, letting each one fall out with a hefty thud.

I could only just turn them over on my own, and carving was a slow process because I do not yet have professional chainsaws. I lost a week and a half due to a bad back, so these were eventually made the week before delivery during the heat wave. I can tell you – wearing kevlar chainsaw trousers, helmets and other protective gear in the summer is no fun at all. It was so hot that I had to take lots of breaks which slowed progress down a bit.

Today, Monday I delivered them. Luckily, the landscape contractors picked 2 of the sculptures up at my workshop in their van, so only one delivery journey was made by me. We spent the morning shifting the sculptures up a steep path and into place. I had left the part of the post at the bottom that slips into the metal sleeve, a couple of centimetres oversize. We spent the rest of the morning planning and sawing them down to size.


Using a hoist they were fitted into the sleeves, which were all slightly different sizes



Here is Caroline being 6 again, and playing on the sculpture. Personally I think adults do not play and be silly often enough.

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Nature kidz workshop

I was booked by Michelle Lane from Naturekidz to run a green-wood workshop for half a day on Friday. The workshop was for adults only and Michelle had organised superb crèche facilitates for all the children of my students.
Given the limited time, and the unknown abilities of my students I decided to blank out 14 spatulas/pot scrapers out of green aspen. I split the wood from the log and axed each small plank to make them equal thickness. Drawing the shape of the spatula on them using a hardboard template, I then cut them out on a small bandsaw. All the blanks were put in a bath of water, to keep them green. It’s been so hot recently, it does not take long for small bits of wood to dry out.

After all the normal Health and Safety stuff, etc , I talked everyone through the safe use of knives, explaining and demonstrating the basic knife holds and cuts. The students then practised on scrap pieces of wood, with me going around correcting techniques if necessary. On these short workshops I do not teach any techniques that cut towards the body, apart from hook knife use.

After a short demonstration on the safe use of axe and draw-knife, everyone got down to business. Running a workshop is like painting the Forth Bridge, as once you have finished individually seeing how everyone is getting on, correcting techniques and answering questions, its time to go around the group again.

A good light lunch was provided, and back to work afterwards, with everyone having a go with the hook knives. I guessed correctly that it would be my Dell Stubbs open sweep hook that would be the one to draw blood, only a minor cut thankfully.
I must say this group was a delight to work with and everyone produced very presentable pot scrapers. As people finished they started playing on the pole lathes and making gypsy flowers. The day drew to a finish far to soon.

Above, almost all the students, and below some of the pot scrapers that where made on the day

I had a great time and Michelle seemed to be absolutely delighted with the workshop, talking about an ongoing course next year, if she can get funding.
Every time I run a workshop I learn something new, this time it became apparent that I should draw up a handout on grain direction in wood, and which way wood needs to be cut.