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Fan birds, blackbirds and traditional 4 piece birds

I have been developing and making some new birds. I have managed to make a decent blackbird and a way of quickly making the tail longer than the bottom  wing feathers. I love watching the blackbird and listening to them. The shape and colour of the male blackbird is beautiful, and the way it flies low to the ground and twitches its tail is typical of this species.

I have also been making 4 part birds, doves, similar to ones I  saw in the Pinto collection at the Birmingham Museum (sorry no photos, as I do not have permissions to publish the ones I took). These have 3 holes drilled into the tail and body, and separately made feathers are glued into these holes. I find this a hassle to do and so far prefer to keep the feathers attached to a small plug of wood which is then glued into the holes; but, aware that wood shrinks as it dries, I can not put these together straight away.

I had one of the best shows selling fan birds, at Exeter Craft Fair, and nearly sold out. This is heartening because I have had a year of bad shows, because of the rain and the economy and my van dying, etc. I met a Swiss woman there, who said that people hung birds in their houses to bring peace into the family home.
I have been talking to Sally Nye who with her husband David, has done some amazing research throughout Russia, Europe and the USA on fan birds.
A story from the comments section of an article they wrote:

We had heard many times that the lumberjacks, or woodsmen, in the Upper Peninsula of Michigan, would make these birds in the evening while gathered around a fire for warmth and companionship. Once completed the birds would be tossed into a box to be used as kindling by the cook come morning to get the wood stove started. Many of these men were of Finnish or Scandinavian descent. They are beautiful that mass production can’t compare.”(sic)


I would never dream of doing such a thing, but I have burnt many failed ones myself, and I have had a fair few failures, or ones that get broken. This attitude reminds me that there is great joy in doing, and that it is not always the outcome that is important, but the making. Anyway David and Sally’s website is http://www.FanCarversWorld.com/index.html




On another note I just want to show how the feathers are rived, i.e. split, just like splitting firewood but more controlled. Often I have noticed how the wood split follows the grain; the photo below is not the most extreme example of this but look at the bottom 10 feathers and you will see the kink.

 This photo is taken in raking light and is typical of a split surface. I use a very sharp riving knife, but it goes to show that the cutting edge is only important when starting. I have also come across a guy on a bushcraft forum who uses a kitchen knife, especially because it it is thin in cross section.


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Stafford show

Gudrun and Doug invited me to The Stafford Show to demonstrate fan birds in their woodland setup. It is great when people value what you do and say the fee is fair, without lots of haggling, and “we can’t afford that much.” It is also great to be paid and to be able to concentrate on demonstrating and not always chasing the next sale, and especially as countryside and/or woodland areas of big shows tends to get a lot less footfall and therefore a lot less sales.
The Thursday was wet and windy to say the least – and I know a lot of other shows were cancelled due to the weather, for example the Royal Cornwall, which I use to demonstrate at years ago.

As with all of the wood shows I go to, the other craftsmen are a joy to meet and are good fun to be around.
Doug is a horse logger and his apprentice Richard was using his own horse, Elizabeth, to haul logs and to pull the bracken basher. http://www.richardeames.co.uk/6.html

Doug is running a raffle to win a Morgan 3-wheeler, a Bristish hand-made car, to raise money for the British Horseloggers’ Charitable Trust. http://www.britishhorseloggerscharitabletrust.org/ Doug’s site is http://www.heavyhorses.net/index.htm and if you want to try and win a Morgan then you can buy a tickets here  http://www.britishhorseloggerscharitabletrust.org/pages/morganraffle.htm the odds are really good.

Gudrun was running have-a-go pole lathes, with many young aspiring pole lathe turners busily turning. I have seen Gudrun’s chairs for many years and much admired them. I have never, as of yet, been to Clisset wood but her work can be seen here http://www.greenwoodwork.co.uk/index.html

Above is Jeremy Atkison, clog maker and man of immense knowledge. http://www.clogmaker.co.uk/

Owen Jones, Oak swill baskets and coppice products http://www.oakswills.co.uk/

This too seems to be turning into a list of peoples’ websites, but I am off almost straight away to Kent, to run some fan bird carving courses for the Sussex coppice group, so I am busy writing this between unpacking the van and packing the car. Fuel is expensive and I cannot afford to spend £150 plus for diesel to take the van to Kent. £30 for very 100 miles. It is half the cost in the car.

Jenna Higgins, making besom brooms with a never ending queue of children. 

Sherwood, demonstrating cleaving. http://www.goods-from-the-woods.co.uk/
There are a few other people that I have not mentioned enough, for example Jo, doing lots of painting, printing and collage with children. http://www.moretonwood.co.uk/Products.php One of the few suppliers of bark seating materials. 

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Dressing a grindstone

To follow on from my last post about my auction win at the Bodgers Ball, I have made a short video on how I trued up and dressed the stone.


For water stones of this type I now prefer to do the heavy rounding work with a dry stone. I do not have much experience with large stones so if you know different please drop me a line or leave a comment. There are obviously many ways of dressing a stone and one thing I have not covered in the video is using electrical tools. I did use an angle grinder with a diamond disc and this worked very well. If is best to do all this outside as the dust can be prolific or water splashing everywhere. My advice is to use anything that works and you have to hand.

This grindstone has a trough that can be raised and lowered, always the best option, never leave a stationary stone in water. This can soften the water dipped part of the stone and when used to grind the next tool this part of the stone will wear faster. An oval stone can be a pain to use.

As with all stones, try and use the full area of the grinding surface, resulting in more even wear and less time spent dressing the stone, the stone will also last longer.
Do not let the stone freeze, that is when it is wet and especially if it has a crack in. I am sure, and please correct me if I am wrong, but sandstones can be frozen and will be fine afterwards. I am not going to take a chance on an expensive wheel.

After using this stone for a bit I will have to do a lot of rough sharpening on big tools or bite the bullet and take off another 1/2 inch plus of the radius. These narrow bits do interfere with the grinding of tools. It really is a lovely bit of kit and I will be experimenting with an adjustable tool holder.

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Pimp my firewood

I have started a new blog. This one will be open to anyone to post on. You send me the info and I will post it.

The idea is to show how we can use wood that is just burnt or left to rot. All the info about how, what, and why can be found here, http://pimpmyfirewood.blogspot.co.uk/

This blog is open to anyone, working wood in any form, the only rule is that use use something from the firewood pile or about to go into the firewood pile.

Dan is the first person to send me an article. He writes about how he makes a Kuksa, a wooden drinking vessel. I am very impressed with what he has made and it is great to see a new eager and talented generation get into wood.

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Oak Swill, with Owen Jones

Oak swill baskets
clicking to enlarge this image will also open up all the photos.

I have been meaning to attend one of Owen Jones’ courses on Making an Oak Swill Basket for some years. Eventually, I booked up and headed to the Lake District in Cumbria for a long weekend. 
Owen runs these courses from his workshop next to his house. This is at the southern end of lake Coniston. Unfortunately Owen had a cancellation and there were only 3 of us.
We soon got stuck in after Owen showed us how to split the small diameter green oak logs into the correct sizes. We used simple time honoured techniques and tools. an axe, saw, wedges and froe.
After halving and the quartering we sawed the billets to length.

Using a froe and bobbin the quarter was split again. Note the bobbin keeping the split open and saving the fingers from being pinched
I was really surprised that we rived out enough wood for about 15 baskets. This wood came from 2 trees about 20 to 24 feet in total length, the maximum bottom diameter of up to 9 inches. It is only possible to rive the wood as thinly as Owen does because it is boiled, it would not be possible to do it in its green state
The boiler was then filled with wood
Filled with water from a manhole cover over a stream that runs under the garden
The bools were then prepared on the Mare, a traditional oak swill shaving horse.
The hazel bools being put into the boiler to steam for half an hour.
The hazel is then bent around the former
Nailed and tied together. Just 2 nails and they must go exactly in the right place.

The spelks are dressed to an even thickness on the mare with a drawknife. We had to manipulate and check the evenness of them often. The spelks are the ribs that run from side to side.
The taws are thinner and are dressed with a knife on the knee. A piece of leather is absolutely necessary. This I found more difficult and thought it must be Owen’s knives, so I tried my own. It is technique and Owen’s knives are more suited to this process. The knife is fixed, it is the taw that is pulled under the knife. The taw should be able to be wrapped twice around a finger. I never thought oak could be this supple, almost like leather.

This was the only knife Owen had with gaffa tape wrapped around it.
Jeff and Tom dressing taws.
Just a minutes walk away is the southern end of lake Coniston and one of Anthony Gormley’s cast iron sculptures of himself. Very impressive

Dressing the bool before starting weaving

3 oak swill mares (shaving horses)

This is the wood that Owen works and were the wood for our  swill came from. Owen makes charcoal, strips oak bark for tannin and cuts fire wood.

The oak has been boiled for long enough and is split with cleaving knives. This is done straight from the boiler.

All the spelks and taws are split tangentially. This is an easy process, for me anyway, but to watch Owen do it is poetry in motion. I was so slow in comparison. With practise things would speed up and it can be done just by feel.
The bodkin, not only used in making a split in the fist taw but also as below for making a split in the bool where the 2 broad bottom spelks are pushed through. At this stage everything looked and felt rather crude, only when the basket is finished does everything look right.

The same evening that Owen showed us his wood, I went to see my friend Steve Tomlin who makes rakes, forks, spoons and who has also made some lovely bowls. I wish we had had more time to talk, but I wanted to get back before midnight.

 Above is Steve, modelling one of his gorgeous hay forks with a couple of rakes in the background.
Below is one of Steve`s spoons, which caught my eye.
 The next day we continued with the weaving. There is a lot to remember as the spelks are all different sizes and shapes, and they all fit in in different ways. The weaving of the taws is just as complicated. Luckily Owen gave us a CD with instructions, on how to make a basket.

Making a basket is quite forgiving, if you make a mistake another taw can easily be woven on top. Old baskets can easily be repaired.
You will notice that the weave on the baskets is nice and tight. My finished swill did not take long to dry out in the car and gaps appeared in the weave. Owen reckons on about 10% shrinkage.
After the course I went to see another woodworker Richard Law who works in Stride wood at Bolton Abbey. We met up in the Yorkshire Dales to visit the Moughton Scar whetstone quarry. You would have never known it was a quarry. This whetstone is really nice in use and in its appearance.


Richard has his workshop set up on the side of a woodland ride and has lots of walkers passing by. A very beautiful setting in which to work, just next to the river.

I really enjoyed Owen’s teaching, and and somewhat envy him. I love the way he works; it is essentially the same way as traditional craftsmen throughout the centuries have worked, often from home. No fancy tools or equipment here, just blacksmith or craftsmen made tools, just that which is necessary to get the job done. I know Owen really enjoys his work and he sticks to doing a few things very well. I, on the other hand, love to play, experiment and innovate. I also am Taurean and have a personality that collects and loves the material world. I have a workshop stuffed with tools and wood. This does sometimes feel like a burden and at times I long for a simple life just making fanbirds and shrink pots, oh and a few plates and bowls and… here I go again unable to limit myself.

I do not think I will be making swills for a living, I already do too much, and the time involved in getting up to speed would seriously impact on my business. But the process has informed my work and reminded me that we do not need the ‘latest’ tool. What is most important is the technique, not the tool.
But  I will be boiling up some wood. I have a few ideas.

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Another Duck

I was not entirely happy with the last duck I made. To me it looks that it is in 2 parts; the head and body and then the wings and tail. This abrupt change, the diagonal line is not right, and if you see ducks taking off or even pictures and models of them, then duck 1 is a poor representation. Not being happy is often the artists’ or craftspersons’ way. It is what drives us forward to experiment.
I know that these birds are stylised representations but I would like to present a slightly better representational depiction of them. My main aim is to capture the essence of the creature, to bring it to life somehow. To me I am a long way off and I may never reach it. You may or may not agree, but this is how I see my work.

I made another one, which took me twice as long. If you have made fan birds or know how they are made then you will see why. I think this one is a little better, but will have to have another few goes. Anyway, this is an interesting process and some different tool techniques are coming into being.

                                                                     Click to enlarge